In textile manufacturing, precision is everything. From managing raw materials and production processes to dyeing, finishing, and delivery — every stage impacts quality, cost, compliance, and customer satisfaction.
Dexciss ERP for Textile Manufacturing is a fully integrated, cloud-based solution that helps you streamline your entire operation — procurement, inventory, production planning, quality control, job work, dyeing, finishing, dispatch, and more — all from a single dashboard.
Whether you produce yarns, fabrics, garments, home textiles, or technical textiles — Dexciss gives you end-to-end control with built-in traceability, compliance readiness, cost optimization, and real-time visibility across your supply chain.
Key Challenges in Textile Manufacturing
Complex Inventory Management
Managing diverse raw materials like yarns, dyes, trims, and finished goods across multiple warehouses and job works requires real-time tracking, stock precision, and lot-wise control.
Regulatory Compliance Pressure
Adhering to domestic and international standards for labeling, fiber content, safety, labor, and sustainability demands transparent traceability and detailed documentation at every stage.
Disconnected Processes
Coordinating processes like spinning, weaving, dyeing, and finishing — each with unique parameters — is difficult without centralized batch-wise and process-specific control.
Product Variants & Customization
Textile products often involve hundreds of variations—based on color, size, weave, GSM, or fabric type—making SKU management, pricing, and order processing extremely complex.
Quality Control and Fabric Consistency
Maintaining uniform fabric texture, color fastness, and strength across lots requires real-time QC checks, defect alerts, and proactive rejection handling.
Machine Downtime and Repair Maintenance
Breakdowns and missed maintenance schedules lead to production delays, affecting delivery timelines and increasing costs.
Demand Volatility and Raw Material Fluctuation
Seasonal demand shifts, price swings in cotton or polyester, and supply chain disruptions make forecasting and procurement planning a major challenge.
Multi-Channel Sales Order Management
Managing orders across B2B, retail, export, and online channels demands unified sales, inventory, dispatch, and document control across geographies and formats.
Core Features of Dexciss ERP for Textile Industry
- Design and manage sequential, parallel, and discrete process flows across spinning, weaving, dyeing, and finishing.
- Enable mill-based, assemble-to-order, and job work-specific workflows.
- Handle batch, bundle, and lot-based movement tracking with complete traceability.
- Configure in-house and outsourced process routing with real-time visibility.
- Set standard process instructions, quality benchmarks, and process-wise rejection alerts.
- Track inventory by SKU, lot, roll, bale, carton, or set with barcode and non-barcode options.
- Manage stock across multiple warehouses using rack/bin-based placement — with auto/manual put-away and pick-up logic.
- Classify stock into categories (e.g., fabric, trims, chemicals) with different UOMs and multi-conversion factors.
- Enable real-time inventory levels: minimum, maximum, and reorder thresholds.
- Maintain vendor-wise purchase planning based on inventory shortfall alerts and BOM requirements.
- Implement warehouse audits with configurable stock verification models.
- Support garment-specific tracking (e.g., fabric bale inventory and bundle-wise movement).
- Create single-level or multi-level BOMs with subcomponents, intermediate processes, and accessories.
- Define BOMs by quantity (per piece, lot, or bundle) with variable material consumption planning.
- Estimate raw material cost per BOM with variance tracking against actuals.
- Link BOM directly to planning, production, and procurement modules.
- Calculate costs at the product, category, batch, or lot level.
- Monitor costs at process level, part level, or per-piece basis — including direct and indirect cost allocation.
- Track consumption loss, wastage, returns, and rework expenses.
- Compare planned vs actual production cost with detailed variance analytics.
- Generate raw material requirement plans daily, weekly, monthly, or custom-defined cycles.
- Plan material procurement based on customer orders, base stock, and seasonal forecasts.
- Auto-calculate raw material needs from BOM and order load.
- Manage vendor lead times and integrate with supplier communication for timely availability.
- Optimize machine and labor capacity against incoming order flow.
- Set product priorities and schedule production based on delivery timelines.
- Store and manage tech packs, design documents, measurement charts, and artwork digitally.
- Digitally attach product images for easy identification and production planning.
- Control budgets by linking purchase orders to job cards or production orders.
- Monitor closing stock limits and generate alerts for reorders or excess.
- Link customer orders directly to production, procurement, and dispatch schedules.
- Enable real-time tracking of sales order status, from material issue to finished goods.
- Handle custom orders and sample-based production with ease.
- Manage inventory movement with warehouse space optimization and seasonal capacity planning.
- Analyze supplier performance, lead times, and price fluctuation history.
- Respond faster to market changes with centralized planning and distributed execution.
- Unified data view across all modules — from raw material to customer delivery.
- AI-powered dashboards to monitor KPIs like production efficiency, order status, and cost variances.
- Get real-time alerts for performance deviations, inventory drops, or machine failures.
- Track resource utilization, machine output, operator productivity, and vendor performance.
- Enable role-based access for top-down decision-making and full organizational transparency.
- Predict raw material needs and customer demand with AI-driven forecasting.
- Automate procurement, stock transfers, and maintenance scheduling using smart rules.
- Control production, inventory, and costing across multiple plants, warehouses, or job work centers from one platform.
- Enable vendor and customer portals for live communication and document sharing.
- Stay globally compliant with built-in support for certifications like OEKO-TEX®, GOTS, REACH, and ISO.
Automate Smarter with AI-Powered Textile ERP
From demand forecasting and dynamic order planning to predictive maintenance and real-time production analytics — Dexciss ERP brings AI-driven intelligence to every stage of your textile manufacturing journey.
Explore More
Why Textile and Apparels Manufacturers Trust Dexciss ERP
Empowering Businesses to Reach New Heights!
01
Not generic ERP. Every feature is tailored for real-world food manufacturing needs.
02
Zero licensing fees. Add as many users as needed without increasing ERP price.
03
Seamless integrations with your existing business tools and AI automations.
04
Human-centric support. 24/7 help from food industry experts who understand your business.
Benefits Textile Manufacturers Can Taste
Manage one-to-many production effortlessly
Dexciss ERP helps you transform a limited set of raw materials into a wide variety of finished textile products with accurate tracking and variant control.
Master Complex, Multi-Stage Processes
Each process — spinning, weaving, dyeing, finishing, and packaging — comes with its own set of parameters. Dexciss ERP lets you define, control, and monitor every stage, ensuring smooth and consistent operations.
End-to-End Lot Traceability
Trace every fiber, yarn cone, or fabric roll across all production stages, right from finished product back to the raw material lot — enabling full backward and forward traceability for audits and compliance.
Synchronize Disconnected Production Lines
Dexciss ERP brings alignment to machines with different batch sizes and cycle times, enabling dynamic routing and scheduling based on real-time production load and order priority.
Handle Multiple Units of Measure with Ease
From yarn cones and fabric rolls to stitched garments and cartons, Dexciss ERP supports flexible UOM conversions and inventory tracking across the entire textile supply chain.
Plan Smartly for Tight Delivery Timelines
With built-in planning and forecasting tools, Dexciss ERP helps you meet short delivery deadlines even when the final product is still under design or partially defined — ensuring agility without compromise.